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Home > Blog > Wood Pellet Line

How To Improve The Efficiency Of Wood Pellets

By:Fusmar
Date: 2019-08-15
The wood pellet machine adopts the screw center pressure regulating the mechanism, and the gap of the mold can adjust suitable for different materials, and ensure the pressing effect. The biomass pellet machine pressure roller adopts a large groove width, is pressure-resistant and wear-resistant. Zhengzhou Fusmar Machinery is a professional wood pellet machine manufacturer, this article will introduce how to improve the production efficiency of wood pellet machine in detail.
wood pellet machine

Wood Pellet Machine Operation Skills


The wood pellet machine has become a very hot environmental protection equipment in recent years, but for the novice operator, there will always be such problems due to improper operation. If these problems are not handled well, it will directly affect the output of the equipment. Zhengzhou Fusmar Machinery has accumulated rich experience in the production and sales of pellet machine for many years and summarized some tips for everyone.
1. Select equipment suitable for the production capacity of the wood pellet production line, such as the actual output of 1-2 tons. If the machine is 2-3 tons, it will be overused and wasteful.
2. The feeding should be uniform during the production process, so as to ensure the smooth operation of the wood pellet machine, and the granulation is uniform and does not block the material.
3. Control the gap between the mold and the pressure roller. After the high temperature is matured, the material is pressed  by the pressing wheel, so that the pellets have good compactness and firm appearance.
4. Select the appropriate mold aperture according to your actual needs. If the aperture is too small, it will result in low output and no discharge, which will seriously affect the production efficiency of the wood pellet machine.
5. Regular oil lubrication and cleaning. Long-term friction between the mold and the press wheel can damage the mold. Regular oiling and cleaning can not only ensure the cleanliness of the mold but also reduce the friction, reduce the cost and provide production efficiency.
wood pellet machine

How To Maximize The Production Capacity Of Wood Pellet Machine

 
Maximize the production capacity of wood pellet machine mainly includes these aspects:

Strict control of the nature of the feed

1. It is forbidden to enter the hard material, and it is forbidden to enter the granulation room in the production.
2. Control the pellet size composition of the material, prohibit the entry of materials with too large pellet size, should screen in advance.
3. Control the moisture content of the material, and dry the material with a large amount of water to prevent the material from adhering to the inner wall of the granulation chamber.

Improve the rolling form

The rolling form of the pressure roller determines the important factors of various indexes such as production efficiency, power consumption, mold wear, and good forming. By improving the design of the rolling form of the wood chip granule pressure roller, the measures of increasing the pressure, reducing the ineffective wear and reducing the force of the pressure wheel make the material easy to form a more effective pressing zone in the granulating chamber, and the pressure of the single die hole is larger, which is beneficial to the laminating of the material and improves the material. The discharge rate of the material can achieve the purpose of improving the production efficiency of the equipment.
wood pellet machine

Reasonable working parameters

The working parameters of the biomass pellet machine have a direct influence on the movement characteristics of the material, which in turn has an important impact on the production efficiency of the equipment. Therefore, it is necessary to ensure that the working parameters of the equipment are reasonable in production. In order to improve the production efficiency of the equipment, the wood chip granule pressure roller and the mold design are generally improved, and according to the improved pressure roller and the mold, the working parameters are matched, so that the mold and the material are matched to make the equipment production efficiency maximize.

Improve equipment transmission efficiency

The transmission efficiency of the speed reduction mechanism affects the production efficiency of the wood pellet machine. When the transmission efficiency reduced, the actual power consumption of the equipment will reduce. The wood pellet machine drive system can improve the efficiency of the transmission system to increase the actual useful power of the wood chip machine, to achieve energy saving.
wood pellet machine
Choosing a suitable wood pellet machine and using it properly will significantly improve the quality of the wood pellets. It will soon reflect a benign effect in the production process. If you can further master the technology of making wood pellets, you can also greatly reduce the cost of materials, thereby increasing profits.
Biomass Wood Pellet Machine
Flat Die Wood Pellet Machine
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